High Efficiency Synthetic Pocket Filter Media China Suppliers Factory
Our Synthetic Pocket Filter Media is a high-performance, multi-layer composite air filtration solution engineered for demanding ventilation systems. By integrating advanced melt-blown technology, polypropylene fibers, and precision lamination, this media is specifically designed to be used in bag and panel filters, ensuring superior airborne particle capture across a wide range of industrial environments.
Engineered for versatility, the media allows for adjustable thickness and internal material composition to optimize the balance between filtration efficiency and pressure drop. Whether your application requires high dust-loading capacity or low airflow resistance, our synthetic media provides a customizable solution that meets stringent international standards, including ISO 16890, EN 779, and ASHRAE 52.2.
| Test Standards | ISO 16890 ePM1-10, EN 779 M5-F9, ASHRAE 52.2 MERV 7-16 | Media Construction | Ultrasonically Welded Synthetic Media |
|---|---|---|---|
| Available Widths | 360-720mm or Fully Customized | Efficiency Range | 40% to 97% (Depending on Grade) |
| Material Composition | PET and Polypropylene (PP) | Weight Options | 244g to 288g / m² |
| Thickness Range | 3mm to 4mm (±1mm) | Color Coding | White, Green, Orange, Pink, Purple, Yellow |
| Primary Application | Bag Filters & Panel Filters for General Ventilation | Structure Type | Three-dimensional Net Structure |
Combines rough, fine, and intensive filter media into one cohesive structure for comprehensive particle capture.
The durable synthetic composition and 3D net structure significantly prolong the filter's operational lifespan.
Adjustable internal material allows for low resistance, reducing energy costs for ventilation fans.
The 3D depth filtration capability allows the media to hold more contaminants before requiring replacement.
Color-coded grades from F5 to F9 ensure easy identification and strict adherence to efficiency requirements.
Advanced ultrasonic bonding ensures structural integrity and prevents media leakage under pressure.
Strict procurement of high-purity PET and PP polymers to ensure structural stability.
Precision ultrasonic welding and lamination processes managed by automated systems.
Rigorous testing against EN 779 and ISO 16890 standards for every production batch.
Complete traceability of efficiency grades (F5-F9) through detailed color-coding.
Optimized roll and sheet storage to prevent deformation and ensure rapid shipment.
Flexible adjustment of material thickness and weight to meet client-specific air-flow needs.
| Performance Metric | Standard Synthetic Media | Our Composite Media |
|---|---|---|
| Filter Lifespan | Moderate | Extended (High Dust Load) |
| Energy Consumption | High (Pressure Drop) | Low (Optimized Resistance) |
| Filtration Efficiency | Fixed Grade | Customizable (F5-F9) |
| Maintenance Frequency | Frequent | Reduced Interval |
| Overall TCO | Standard | Reduced Operating Cost |
The primary difference is the filtration efficiency. F7 media typically targets a lower efficiency percentage (around 88% in our range), while F9 provides a higher efficiency (up to 97%), capturing smaller particles at the cost of slightly higher air resistance.
Yes, we can adjust the thickness and the material inside the pocket. This allows us to increase filtration efficiency or reduce the pressure drop to meet your specific HVAC or industrial requirements.
Our media is tested and compliant with ISO 16890 (ePM1-10), EN 779 (M5-F9), and ASHRAE 52.2 (MERV 7-16), ensuring global quality acceptance.
Ultrasonic welding provides a stronger, more precise bond compared to traditional adhesives, preventing air bypass and ensuring the composite layers remain intact under high airflow.
The three-dimensional structure increases the surface area for particle capture, which leads to higher dust-loading capacity and a longer lifespan compared to flat media.
It is highly effective in general ventilation systems, commercial HVAC units, and industrial cleanrooms where bag filters and panel filters are used to maintain air quality.
